[time-nuts] EIP545A 18GHz counter query

Bob Quenelle BobQhome at live.com
Tue Nov 27 11:05:28 EST 2012


Not that it's likely to help you, but a signature analyzer uses a shift 
register with feedback to generate a 4 hex character "signature" from a 
serial data stream.  It would only help if the troubleshooting tree includes 
a list a bad signatures for specific failures.
http://www.prc68.com/I/HP5004.shtml
Bob

-----Original Message----- 
From: Chuck Harris
Sent: Tuesday, November 27, 2012 7:45 AM
To: Chris Wilson ; Discussion of precise time and frequency measurement
Subject: Re: [time-nuts] EIP545A 18GHz counter query

This one is usually an easy fix.  The EPROMS on the controller
card are using tin plated sockets, and they become tin-whisker
cities.  The counter will usually have enough oomph to blow any
transient whiskers away if it is left running, but if it sits
the whiskers will grow quickly and prevent the CPU from passing
its power on self-test, and you get the "------" display.

Take a high pressure air gun and blow under, around and through
the EPROM sockets from all directions and angles.  When you plug
the board back in, it should start to work again... for a while.

A more permanent fix involves removing the sockets and replacing
them with gold plated sockets with machined pins.

Also, on many of the 545A counters there is a design mistake on
the power supply board where the wire tie that holds an electrolytic
capacitor passes through the board.  The holes the wire tie passes
through are plated, and come through alongside of the +9V unregulated
traces... bringing ground and +9V together.  Drill or file the plating
out of the holes to prevent spurious blowing of the mains fuse.

-Chuck Harris

Chris Wilson wrote:
>
>
>    27/11/2012 14:18
>
> I bought a 18GHz EIP545A counter which the vendor said was working
> fine the day before and when on overnight soak test, and also when
> last used some months agao. But when he checked it on the morning of
> my coming over to see it he found it had developed a fault... I bought
> it off him cheaply, as seen, hoping it might be fixable.
>
>
> Here's the basic tale:
>
> It was acquired displaying just dashes. I checked the PSU voltages and
> found the PSU section outputting well away from the manual figures. I
> corrected these and checked supplies for ripple and they were all
> good. I then decided to remove any board that was not essential to
> operation. It came with a GPIB option board, so I pulled it. Luckily
> this did some good and a working display appeared. There were three
> tantalum caps on this board, as a matter of interest I pulled a leg on
> each and tested them, all were OK. Refitting it killed the display
> back to "dashes" again, so I set it aside as having an "unknown
> fault", and continued. I can get it to accurately display up to
> EXACTLY 188.9999 MHz. Inputting 190.0000 MHz gives zeros. It has three
> frequency bands. Band one works perfectly right up and well beyond its
> 10Hz to 100MHz range. Band two often doesn't work at all, and just
> diplays zeros, it's a 50 ohm input, compared to the 1meg 20pF Band 1
> input. Sometimes by ramping the frequency up slowly from 100 MHz I can get 
> a
> seemingly random reading. Band 3, the GHz range, doesn't work at
> all. Again, only zeros are displayed.
>
> The machine has quite a good range of self diagnosis tests. Tests are
> via the key pad. The first test checks the VCO and other stuff, and
> should display an accurate 200.0000 MHz. It displays well over, always
> in the range 253.5**** and the display isn't stable, it hovers over
> several KHz. There's a tree menu to see where this issue could lie.
> One limb suggests using a known good counter on the output of the VCO.
> I did this and the output is miles high in frequency, about double,
> and unstable. The tree menus goes on to suggest a phase lock circuitry
> fault.
>
> Further tests seem to depend in part upon using something called a
> Signature Analyser, which I have never even heard of They suggest an
> HP5004A, which is apparently pretty ancient. Is there a cheap way of
> acquiring something to do this sort of testing? I believe given a few
> pointers my scope, multi meter, sig gen and my other (working) Racal
> counter could take me further.
>
> It's a nice old thing, and I would quite like a means of counting into
> the higher frequencies it offers, but don't want to spend too much
> time or money on it. It works a damned sight more than when it first
> landed, which has kind of given me incentive to push a bit further,
> given I have a .pdf copy of the repair manual. Here's the page of the
> schematic I think is relevant, if it is a phase locked loop problem.
>
> This morning I realised there's a chip missing from a socket on the
> board in question. It's U6, a flip flop, part of the pre scaler I
> think? I assumed it was for some option, not fitted, but I am not so
> sure now. A Chinese Ebay seller is breaking one of these machines and
> he lists all the boards seperately, with decent photos. His board has
> this socket populated, and looking at the schematic, (linked at the
> bottom of this post), I think it's probably a vital component? I am
> sure the seller must have known about this, but who knows...
>
> I have ordered a new chip and will fit it whwen it arrives tomorrow.
>
> Now, assuming I ever get this thing up and running fully, is there a
> quick and dirty way of producing a test signal in the upper limits of
> its range to check it out, given my Marconi sig gen stops at 1040 MHz?
> Perhaps using a diode to give some harmonics?
>
> Diagram of the board I believe is faulty and missing the chip is at:
>
> http://www.gatesgarth.com/phaselockloop.jpg
>
> The text for this section, from the manual is at:
>
> http://www.gatesgarth.com/phaselocklooptext1.jpg
>
> and at
>
> http://www.gatesgarth.com/phaselocklooptext2.jpg
>
> Thanks for looking!
>
>

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